crush and strain 2019

We worked in the middle of the kitchen floor to contain the sticky clean-up.  Imagine a compact vertical stack - from the bottom up: 

• brown paper
• food safe 5 gallon bucket
• combcapper
• medium frame of capped honey. 

Sagar and Quin (co-workers) cut comb with a paring knife from foundationless frames. Comb was crushed in the bucket using a 2 inch Plastic Joint Knife attached to a pole.

Crushed comb was poured into the strainer bottler and left to sit for a few days so that foam (tiny air bubbles) can rise before bottling.

After cutting away honey comb, frames are returned to the Storage Tote. Over-night, honey dripped into the Tote and were captured too. Sticky frames were stacked outside in a location away from the hives.  Bees assisted with the final honey clean-up of sticky frames - a circle of life scene which reminds me of sky burial.

In the 3rd photo, I used a slow shutter iPhone app.  Crawling bee behavior looks like white dots while flying behavior looks like brown lines (classic multiple exposure).

crush and strain simplified

It's called crush and strain, but there are surrounding steps to this simple slogan.  My honey harvest starts with the bee escape and ends with bottling.  So that foam can rise before bottling, strained honey is left to sit for a few days. With just one 5 gallon bottler, lots of honey and a busy day job, I had to modify my sequential honey harvest process.

Lucky for me, Home Depot sells food safe 5 gallon buckets - I bought two buckets to store crushed comb (wax and honey).  When the bottler becomes available, then I pour crushed comb into the strainer bottler. 

I'm trying to avoid making a large horizontal sticky mess in the kitchen.   So, I work in the middle of the kitchen floor.  Imagine a compact vertical stack - from the bottom up: brown paper, 5 gallon bucket, combcapper and medium foundationless frame of capped honey. In under an hour, Melissa and Dillon help cut comb from 14 frames with a paring knife.  Comb is crushed in the bucket using 2 inch Plastic Joint Knife attached to a pole.

third hand tool - wood shims

This year, I asked for help in the beeyard - a neighborhood beekeeper (aka He who must not be taken seriously) helped brush bees off capped honey frames and then place those frames into a covered storage tote.   Later the same day, friends Lauren and Todd helped in the kitchen, cut-out comb, then crush and strain the honey crop.   These are wonderful examples of an extra pair of hands.

Now imagine working solo in the beeyard - pry a gap beneath the top box with a standard hive tool and insert wood shims as a third hand tool.  Move to the opposite side of the box and repeat the process.   Now it's easier to lift the top box without fighting sticky propolis re-gluing the gap.  As wood shims are hard to recover against a leaf litter background - I add a piece of blue tape to the thick end of shim.

bottle without white foam - pail perch

I was able to eke out a few more bottles of honey without white foam by tilting the pail. This homemade pail perch requires an extra pail lid, 2x4 scraps, fender washers and wood screws. For stability, a string connects the pail handle and pail perch.  To counterweight the tilted pail, I borrowed a heavy canned good from the pantry.

Before tilting the pail, I left a generous amount of time for bubbles to rise then I bottled honey to a point just above the honey gate.  After tilting the pail, I let the bubbles rise again before bottling the remaining honey.   

sky burial - stack of sticky frames after crush-and-strain

I'm complaining about a good problem, too many frames of capped honey.  I credit the success mostly to honey bees from over-wintered hives and favorable Atlanta spring weather.  

I purchased a Sterilite® ClearView™ Storage Tote - Transparent with White Lid 66Qt. from Target.  The 12.25 " H x 16.25 " W x 23.5 " L dimensions are ideal for the storage of 15 medium frames of capped honey - the maximum processing capacity of the 2 (5-gallon) bucket strainer and bottler.

I'm using a a third 5-gallon bucket and a plastic scraper attached to a pole to thoroughly crush the honey comb.   I'm not a solo act - Ram, Melissa and Dillon volunteered to help - not counting the kitchen clean-up and hanging brown paper, the crush-and-strain process takes about 30 minutes.

After cutting away the honey comb, the frames are returned to the Storage Tote.  Over-night, a considerable amount of honey drips into the Tote and I captured these honey dripping too.  As seen in the photo, I stacked the sticky frames outside and in a location away from the hives.   The bees assist with the final honey clean-up of the sticky frames - a circle of life scene which reminds me of sky burial.

crush and strain 2012

The day before the crush and strain, I removed eight deep frames of capped honey from the freezer and left the frames to thaw inside their plastic bag.  I cut away the honey comb and nearly filled a five gallon bucket - probably the limit of my strainer. 

Including preparation and clean-up, the entire crush portion took just one hour - a new record.  Here's my best effort with a material balance.

• 48.0lb of honey + 8 deep frames + wax
• 42.6lb of honey + wax
• 37.0lb of honey

After two days of straining, stirring and settling, I filled 73 x 8oz bottles of honey.

I rinsed the wax pieces in warm water and dried those pieces on the sunny driveway.  Next, I placed the pieces in bags which are stored in the freezer until I was ready to use the solar melter.  Sounds extreme, but a few years ago wax moths made a complete mess of unprocessed wax which I left  indoors.

Coincidentally, I started the solar melting during Atlanta's all-time record of 106°F.   The block of wax smells great and has a beautiful deep yellow color - I'm blown away.

crush and strain honey

Each deep frame of capped honey comb was wrapped in a large plastic bag and put in the freezer a few weeks ago.  Freezing allowed me to postpone the crush and strain and kill any trace of small hive beetle larva.  The day before the crush and strain, frames were removed from the freezer and left to thaw inside their plastic bag. 

Comb was cut away from the frame in 3 parts and dropped into a 5 gallon bucket.  Nearly 6 deep frames of capped honey comb filled the bucket to the top.  Last year, instead of using a complete sheet of wax foundation, each frame was started with a narrow strip of  wax foundation.   What a pleasure that none of frames were wired.  So, I did not have to hassle with cutting away wire.   

I reused the cardboard and packing paper from Brushy Mountain before sending both to recycling.   The cardboard was reused twice, first to catch glue and paint drops (from assembly of deep hive body) and then to cover the kitchen floor during crush and strain.  Packing paper was used to cover the cabinet doors which sped up the kitchen clean-up too.  Including preparation and clean-up, the entire crush portion took just two hours--seems a lot easier than last year.

After straining and settling, nearly 6 deep frames of capped honey fills 40 x 8oz bottles of honey.

Brushy Mountain Strainer and Bottler

5 deep frames of capped honey were removed from the freezer and the comb was crushed using a stainless steel scraper and a plastic cutting board. How much crushing is enough--stop when the voice of reason, "my spouse," says to stop. Next, the crushed comb was placed into a 5 gallon pale containing a nylon strainer which sits on top of yet another 5 gallon pale used for collection and bottling. The honey filled 30 8 oz. bottles and there was wax too. Residual honey was washed from the wax using the nylon straining bag. I am extremely pleased with this low tech extraction scheme. The only moving part is the honey gate and the only surprise was that I thought the draining was going to complete over-night. However, to complete the straining properly required 3 days of periodically stirring the crushed comb . See the picture of the straining/bottling gadget purchased from Brushy Mountain.